C 50x100 and Z 50x80 roll forming lines, 1-3 mm thick, PLC control, CE
Used, good
Latvia DESCRIPTION Two industrial cold roll forming lines for the production of C- and Z-type beams from galvanized steel coils. Manufacturer: Hangzhou Roll Forming Technology Co., Ltd. Both lines are installed at the production facility, are in working order, and can be viewed in operation. The line operates in a continuous automatic cycle: the coil is placed on a hydraulic uncoiler, the strip passes through a straightening and guiding system, is punched with mounting holes, then gradually roll formed at the forming stations, and finally cut hydraulically to the required length. The entire process is controlled by a PLC; the length is measured by an encoder, and the operator enters the dimensions and hole placement on a touchscreen. Such lines are the backbone of metal-frame construction: hangars, warehouses, manufacturing facilities, greenhouses, agricultural buildings, and roof structures. Profiles produced by the line: Dimensions: C-profile = 50 x 100 mm Z-profile = 50 x 80 mm Metal thickness: 1 to 3 mm Profile dimensions are fixed. Different beam strengths are achieved by varying the metal thickness within the range of 1 to 3 mm, not by changing the dimensions. Maximum input sheet width: 250 mm. Regarding reprofiling. With a small investment in equipment, minor dimensional changes can be achieved. By installing different rollers, other profiles can also be produced on the lines, subject to the 250 mm input width limit. Line 1: RFT-C105 (C-profile 50 x 100 mm) -Roller stations: 13 main + 3 conveyor -Roller material: 38CrMoAl, nitrided and polished -Forming speed: approx. 15 m/min -Main motor: 15 kW, gearbox with chain drive -Hydraulic motor: 5.5 kW -Total power: 24.5 kW -Connection: 3-phase / 400 V / 50 Hz -Dimensions (L x W x H): 9,180 x 900 x 1,600 mm -Punching: 2 punching sets, 2 hydraulic cylinders -Straightening: 3 upper and 4 lower rollers Line 2: RFT-Z85 (Z-profile 50 x 80 mm) -Roller stations: 15 main + 2 conveyor -Roller material: 38CrMoAl, nitrided and polished -Forming speed: approx. 15 m/min -Main motor: 15 kW, gearbox with chain drive -Hydraulic motor: 5.5 kW -Total power: 20.5 kW -Power connection: 3-phase / 400 V / 50 Hz -Dimensions (L x W x H): 9,084 x 900 x 1,600 mm Punching: 3 punching sets, 3 hydraulic cylinders Hole types: 2 x φ13 round, 1 x 110 x 15 slotted, 1 x 63 x 13 slotted Raw material requirements: -Material: galvanized steel (GI) -Yield strength: 320 MPa -Max. coil weight: 3 t -Max. coil outer diameter: Φ1350 mm -Coil inner diameter: Φ508 mm -Max. sheet width: 250 mm Configuration of each line -Cantilever-type hydraulic uncoiler with hydraulic expansion mandrel -Feeding and guiding device with individually adjustable guides -Straightening system -Hydraulic punching unit -Profiling roller block -Hydraulic cutting system after profiling -2 finished product support tables -PLC control system with touchscreen and control cabinet -Hydraulic power unit CONDITION Both lines are installed in the production facility and are in working order. The paint is fresh; the housings are free of rust and impact damage Yellow protective grilles are in place on all roller stations Hydraulic assemblies, valve blocks, and hoses are in place, with no visible leaks Control cabinets with touchscreens, buttons, and emergency stop buttons are in working order Perforation and cutting stations complete CE marking on the data plate This is not equipment that has been sitting in storage, but a production line that has been maintained in operation. DOCUMENTATION The set includes the original operating manuals for both lines in English, 31 pages each: -Profile drawings with precise dimensions -Complete technical specifications -Operating principles and adjustments - Lubrication and maintenance instructions -PLC program user manual with screen shots -Troubleshooting list with remedies -Electrical connection diagram With the diagram and instructions, any qualified electrician or mechanic can install and service the line without involving the manufacturer. INSPECTION AND REMOVAL On-site inspection by appointment. The buyer is responsible for disassembly, loading, and transportation. Each line is more than 9 meters long, so appropriate transportation and lifting equipment must be provided. A 3-phase 400 V industrial connection is required for installation.
